Material Expertise at Datwyler

Pioneering US Innovation with a Global Reach
Crafting Industrial Sealing Solutions with In-House Expertise

INTRODUCTION

At Datwyler, material expertise is at the core of our innovation. We pride ourselves on our custom in-house compound
mixing, tailored to meet the specific needs and certification requirements of diverse industries, including military,
aerospace, and drinking water. Our US-driven material development ensures that whichever your industry, you
benefit from materials that lead in compliance, innovation, and sustainability.

OUR EXPERIENCE

Decades of Evolving Knowledge for Cutting-Edge Materials

Our extensive experience is constantly refined to provide you
with state-of-the-art materials. Controlling every process stage
in-house, from creating individual compounds to complex
formulation and mixing, we turn innovative ideas into reality,
contributing to a safer and more sustainable world.
With the capability to offer over 500 compounds and 30,000
parts, we’re not just limited to standard options. And if a truly
unique solution is needed, we have custom mixing capabilities,
both in the US and around the globe.

CUSTOM MIXING EXPERTISE

A focus on our Nový Bydžov
Mixing Plant, and how it works for you

Nový Bydžov, located in the Czech Republic, showcases the
breadth and versatility of Datwyler’s services in crafting the
perfect compound solutions. The plant specializes in custom
compound manufacturing, tailored to the unique needs of any
elastomer-based product manufacturer, whether it’s for tires, rain
boots, or anything in between. This flexibility and customization
are at the heart of what we do, ensuring that we can provide
exactly what you need for your specific product requirements.

Beyond elastomers, Nový Bydžov offers an extensive array of other materials, from multi-component (multi-k)
products, to liquid silicone and copolymers. Whichever sector you’re in, our range is designed to meet the
requirements of your most demanding applications – from power tools and hydraulic and pneumatic systems,
to water and wastewater management and valves and fittings.

Backing up those capabilities at Nový Bydžov are state-of-the-art equipment and processes to ensure
you get an optimal solution, whatever your requirements:

Nový Bydžov Weighing Line

  • High speed dosing with simultaneous weighing of all components.
  • Creating and automatically managing bags, complete with precise labelling for easy identification. providing you with a seamless and organized solution for handling and tracking your products.
  • Traceability of the dosing in real time
  • Fully Automatic Weighing System: Ensuring precision and consistency in your solution’s formulation.
  • Anti-Dust Device with Self-Cleaning Filter: This innovative feature minimizes dust spread during dosing, maintaining a clean workspace.
  • High Safety Standards: We strictly adhere to current regulations, prioritizing safety in all our processes.

Nový Bydžov Mixers

With years of experience, Datwyler’s Nový Bydžov site has mastered the art of mixing a variety of polymers, including HNBR, NBR, ACM, CR, SBR, EPDM, and NR. That includes machinery used exclusively for EPDM polymer mixing, guaranteeing the highest quality in EPDM compounds.

At Datwyler, we pride ourselves on our state-of-the-art mixing capabilities. Our Nový Bydžov site has two high output intermix machines, designed for precision and efficiency. Complementing that, our automatic weighing systems are meticulously configured for both carbon black and white fillers, ensuring accuracy in every batch, while our VMI cooling unit enables rapid cooling of the mixed compound.

All of this translates into enhanced quality – and optimizes our production efficiency, ensuring that we meet your needs with the highest standards in compound manufacturing.

Addressing Modern Challenges with Datwyler’s Advanced Compounds

As system requirements grow more complex, we push the boundaries in material science to meet your needs for temperature resistance, mechanical stress, and media compatibility. Our compounds are engineered to excel in both physical and chemical performance.

Comprehensive Material Science and Analytical Expertise at Datwyler

Specializing in a broad spectrum of materials for over a century, our expertise includes elastomers, TPE, LSR, specialized fillers, coatings, metal inserts, and intelligent sealing solutions. Our global network of experts provides personalized support, ensuring your material needs are met with precision.

OUR APPROACH

From Concept to Completion: A Full-Spectrum Approach

  • Prototype to Mass Production: We develop tailor-made sealing solutions for both small and large-scale needs.
  • Future-Ready Material Development: Specializing in high-performance materials for current and emerging requirements.
  • Interdisciplinary Collaboration: Utilizing diverse skills for co-engineering and industry leadership.
  • Custom Material Solutions: Delivering the most suitable materials with expert surface treatments.
  • Simulation and Material Expertise: Proficiency in simulation and a deep knowledge of various material technologies.

    • At Datwyler, we don’t just create materials; we innovate
    solutions that define the future of industries.

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